Flexible Punching Machine




TRUMATIC 2000 ROTATION

Compact Punching, Nibbling and forming





 Compact, Quick and Intelligent   

New Concepts in Punching Technology

 

The TRUMATIC 2000 Rotation rounds off the TRUMPF range of punching machines and combines standards typical of TRUMPF with an entirely new concept.

Tried-and-tested features of punching technology at TRUMPF are also characteristic of the TRUMATIC 2000 ROTATION:

  •  Extremely stable C frame - designed as an FEM-computed welded construction.

  • Hydraulic punching head with rotational axis functioning at 3 revolutions per second. All tools can be turned through 360o.

  • Linear magazine with 9 tool location, which can accommodate up 90 tools when using the TRUMPF MultitoolŪ.

 
 

The TRUMATIC 2000 ROTATION combines innovative technology with an attractive cost-benefit ratio:

  • Compact dimensions

  • Speed

  • Accuracy

  • Intelligent, open control.

Workpiece quality requirements are increasing all the time, and always go hand with demand for shorter production times.

The TRUMATIC 2000 ROTATION is a "punching professional". You can use it to manufacture prototypes as well as for small and medium production runs. Short throughput times are becoming increasingly important in this respect, and require not only very low machine downtimes but also minimal ancillary times. Quick setup and ease of operation increase your flexibility.

 
 

 

 

Speed

The speed a machine is reflected in high stroke rates and fast tool-change times

  • Mature machine technology which translated into fast hit rates, high dynamics and short tool change times.

  • Ease of operation, evidenced especially by good accessibility and easy setup.

In normal punch mode-plus active clamping of the sheet metal-the TRUMATIC 2000 ROTATION achieves stroke rates of up to 900 hits a minute, and up to an amazing 2200 during marking and rapid beading operations. The newly developed hydraulic punching head carries out forming operations at almost the same speed as punching once.

Cleverly-Designed Tool System

Fast parts production requires not only a quick machine but also quick production readiness. A cleverly-designed tool system combined with an easily set-up linear magazine form a decisive basis for flexible reactions. TRUMPF tools are accommodated in cartridges. The tools are readied away from the machine while production is running.

The setup procedure itself involves just one hand movement. The linear arrangement of the tools makes everything clear and uncluttered, and tools are in view at all times. Each magazine station inside the linear magazine can be loaded with any tool of maximum diameter.

Rotation of all tools, combined with the use of Multitool, keeps tool inventory to a minimum.

 

Forming Technology Reduces Number of Production Stages

Punching technology is always utilized whenever a lot of single holes and formed parts need to be machined at high speed. Reduction in the number of production stages is a significant aim here.

The "Produced quality" of the sheet metal parts is proof of the advantages of the TRUMATIC 2000 ROTATION:

  • high accuracy

  • even surface

  • scratch and burr-free.

The machine-technological prerequisites for this high part quality are:

  • extreme rigidity in the throat of the machine

  • short transverse rail

  • long ram guide and precision alignment between punch and die

  • digital drive technology

  • programmable, hydraulic clamping down of the sheet

  • standard equipment with brush tables.

Machining thin sheet metal is the kind of challenge the TRUMATIC 2000 ROTATION really enjoys.

 

 

Easy Operation and Programming

Open controls guarantee ease of operation. The comfortable operator interface is a TRUMPF development, and focuses on the operator's activities. Integrated online help answers questions the moment they arise. Naturally there is also a sophisticated diagnosis concept plus teleservice.

ToPs 2000 is a programming system for workshops and runs straight on the control. It comes as standard with the machine and forms 

the ideal complement to the ToPs 300 programming system. Simple networking of system guarantees data flow during NC programming.


Technical Data

Working area (X x Y) 1270 X1270mm
  (extendable via respositioning)
Specifications  
Max. sheet thickness 6.4mm
Max. punching tonnage 180kN
Max. workpiece weight 75kg
   
Maximum Speeds  
X axis 90m/min
Y axis 60m/min
simultaneous 108m/min
stroke rate             punching  
                            pitch 1mm 900 1/min
                            pitch 25mm 420 1/min
stroke rate            marking/ rapid beading 2200 1/min
C axis 3 revolutions/sec
   
Tools  
Linear magazine 9 tool stations
No. available with TRUMPF Multitool 9-90 tools
Rotation of all tools 360o
Tool change time (appox.) 0.9 s-3.5 s
Max. punching diameter  
Single stroke 76 mm
Standard Multicut 200mm
   
Programmable Small Parts Chute  
Max. part size 200 x 200 mm, can be sorted into 2 containers
   
Accuracy1  
Positioning accuracy + 0.1 mm
Average repeatability +0.03 mm
   
Drive  
X/Y/C Digital, maintenance-free drives
Punching head Hydraulic, with closed loop control system
   
TRUMPF Control Basis Bosch Typ 3
Main memory 64 MB
Color monitor 10.4"
Hard disk 200 MB for NC-programs
Floppy drive 3.5"
Platform PC Pentium with Windows NT
Workshop Programming ToPs 2000
   
Consumption values  
Electrical energy (appox.) 8 kW
Compressed air 3 Nm3/h
   
Dimensions and weight (approx.)2  
Space requirement (include light barriers) 5100 x 5800 mm
Height 2070 mm
Weight 8000 kg

1 Precision achieved on the workpiece depends on the sheet thickness,
   sheet size, the shape position of the workpiece within the working
   area, and workpiece geometry, According to VDI/DGQ 3441.
   Measuring length 1 meter.
2 Approximate values. The exact values can be found in each specific
   installation plan.

   Subject to change

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